BH1600

Introduction

DEPENDABLE OPERATION AT AN AFFORDABLE PRICE

BH1600 labelers are designed to apply full wrap-around labels to containers at steady-state production speeds of up to 450 containers per minute (cpm). Offering reliable operation in continuous, around-the-clock production environments running both full and empty containers, the BH1600 is widely regarded as a "workhorse" labeler in a variety of industries.

VALUE IN SIMPLICITY & COMPATIBILITY

BH1600 linear roll-fed labelers are easier to operate, change-over and maintain than larger rotary labelers because they are less mechanically complicated. The simplicity of the linear roll-fed design, and the smooth operation of B & H's patented Constant Velocity Starwheel System, drive this important advantage. BH1600 labelers also have a substantially smaller footprint than rotary labelers which saves valuable floor space. For customers that already own and operate one or more BH1600 labelers, adding a new BH1600 reduces switching costs because change parts and a majority of spare parts are compatible.

BUILT TO LAST

Unlike other low-priced labelers, the BH1600 does not cut corners on key machine components. Their durability starts with a rugged, welded, and stress-released frame which minimizes vibration and provides a precisely engineered platform which supports the precise alignment of key machine components. Stainless steel lower guarding and labeler table tops resist corrosion, even in wet environments, and contribute to the long useful life of this popular line of labelers.

NICELY EQUIPPED, NOT STRIPPED

The BH1600 also does not cut corners on standard features. Components that are upcharge options on other low priced labelers are standard features on a BH1600. For example, a servo driven registration control system is standard equipment on a BH1600. A built-in air conditioner for the BH1600 electrical cabinet is also standard equipment. Take time to compare, and the value offered by the BH1600 makes it one of the smartest buys in labeling equipment.

DESIGNED WITH THE OPERATOR IN MIND

The touch screen interface of the operator control station combined with B & H's patented constant velocity starwheel system simplifies machine set-up. The touch screen displays feature easy system navigation and password security, and dedicated screens are provided for container and label parameters, alarm history, and system troubleshooting. Together these features help the operator get and keep the labeler running.

Highlights

• Everyday production speeds of 45 to 450 cpm
• Patented constant velocity starwheel system provides smooth, efficient container handling
• Durable and dependable operation with a long useful life
• Small footprint minimizes expensive factory floor space requirement
• Servo driven Computerized Registration System (CRS ®) delivers accurate registration control
• Rapid Change Over (RCO) change parts offer 45 minute size changeovers
• Intuitive touchscreen controls provide secure, user-friendly operation
• Proven BH1600 Cutter offers dependable performance and cutter bearing oil baths extend the life of the cutter
• Temperature-controlled glue roller with micro-adjust feature minimizes adhesive stringing, even at high speeds
• Ideal for customers with an installed base of one or more BH1600 labelers

Principles of Operation

Roll-fed labels are supplied from a roll in the form of a continuous web, fed in precise registration with a printed graphic, cut in precise registration, transferred to a rotating vacuum drum, and then a hot melt adhesive is applied to the label using a rotating glue wheel. Cut labels with adhesive are then applied to individual containers which are rotated to complete the label application process. During this process, containers enter the labeler via an infeed conveyor, and are then metered and separated by a rotating feed screw and pocketed starwheel or by a rotating constant velocity starwheel. The starwheel delivers containers to a rotating vacuum drum that transports the label from the cutter, to the glue wheel, and then onto the container as described above. Precise label application is achieved by rolling the container across the label-bearing surface of the vacuum drum. The labeled container then ends contact with the vacuum drum, and it exits the labeler via a discharge conveyor.

Features

General Features

CONVEYOR: straight-through conveyor configuration, stainless steel, left hand feed

TABLETOP & LOWER GUARDING: stainless steel

UPPER GUARDING: swing out, polycarbonate doors with safety interlocks are an available option

MAIN DRIVE SYSTEM: 3 HP AC variable speed motor with frequency control & mechanical safety clutch

DRIVE CHAIN: heavy duty gear chain

PLC: none; industrial PC

HOT-MELT SYSTEM: Nordson re-circulating, continuous flow

VACUUM SYSTEM: multi-valve system with independent controls

ELECTRONIC ENCLOSURE: NEMA 12, built-in air conditioner

OPERATOR CONTROL STATION: PC = push button & toggle switch controls; Registration System = touchscreen

CHANGE PARTS: color coded, Rapid Changeover (RCO) change parts standard

LUBRICATION: manual, centralized

Container Handling Features

CONTAINER INFEED: patented Constant Velocity Starwheel System for smooth container handling and fast changeovers

AUTOMATIC LINE SPEED CONTROLS: automatic adjustment of machine speed based on container supply at infeed and discharge

MISSING CONTAINER DETECTION & ALARMS: standard

ROLL-ON-PAD: fine adjustments for pitch control

Label Handling Features

REGISTRATION CONTROL: CRS ®, Computerized Registration System

WEBTRACKER: available option

LABEL ROLL STANDS: single, label roll stand with mechanical brake

LOW REEL ALARM: detects low reel status and automatic alarm notifies operator; label countdown capability allows operator to minimize butt-roll label scrap

BROKEN WEB SAFETY & ALARM: detects broken web condition and automatically shuts down machine

VACUUM DRUM SAFETY & ALARM: detects missing label on vacuum drum and automatically shuts down machine

Advanced Software Features

OPERATOR INTERFACE:

ALARM SCREEN: displays current and past alarms, with reset function

TROUBLE SHOOTING DISPLAYS: for faster problem diagnosis

CONTAINER & LABEL SET-UP: for faster size changeovers

Options

WEBTRACKER

ROLL-ON BELT SYSTEM

INVATION PASSIVE STARWHEEL SYSTEM

SECOND ROLL STAND

UPPER SAFETY GUARDING

ELECTRICAL ROLL STAND BRAKING SYSTEM

ADDITIONAL SETS OF RCO CHANGE PARTS

CONTACT B & H FOR A COMPLETE LIST OF AVAILABLE OPTIONS

Specifications

Speed Range*:
Base model:
45 - 200 CPM (containers per minute)

With roll-on belt:
45 - 350 CPM

With roll-on belt and Invation passive starwheel:
45 - 450 CPM

Container Handling:
B & H's patented Constant Velocity
Starwheel System

Container Diameter Range*:
Label Panel Diameter Range
1.98 - 5.70 in (50 - 145mm)

Label Size Range*:
Length (for complete wrap):
6.5 - 18.4 in (165 - 467 mm)

Width:
1.0 - 9.5 in (25.4 - 241 mm)

Container Materials:
Plastic, glass, metal, fiberboard

Label Materials:
Paper, PP, BOPP, PVC, PE, and PS, in single and multi-layer structures

Ambient Operating Conditions:
Temperature: 50o- 120o F (10o- 49o C)
Relative Humidity: 10 - 90%, non-condensing

Electrical:
Main voltage: 208 - 527 VAC; 3 phase; 30 amps
Control voltage: 24 volts

Air:
80 PSI (551 KPa) via 0.5 NPT;
Consumption approximately 15 CFM

Conveyor:
Straight-through, left-hand infeed, stainless steel, left or right side transfer

Conveyor Height:
Adjustable 36.5 in to 39.0 in (927 mm - 991 mm)

+ Specifications subject to change without notice.
* Container diameter, label length, and speed range specifications are based on a standard machine configuration. Applications outside of this range require evaluation by B & H.

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