THE BH1600 is a value priced linear, roll-fed labeler designed for low to mid-
speed operation in demanding production environments. Field proven since 1996
running a wide range of applications, the BH1600 offers durable and dependable
performance which has made it one of the most popular and widely used models
ever offered by B & H Labeling Systems.
DEPENDABLE OPERATION AT AN
AFFORDABLE PRICE
BH1600 labelers are designed to apply full
wrap-around labels to containers at steady-
state production speeds of up to 350 containers
per minute (cpm). Offering reliable operation
in continuous, around-the-clock production
environments running both full and empty
containers, the BH1600 is widely regarded as a
“workhorse” labeler in a variety of industries.
VALUE IN SIMPLICITY & COMPATIBILITY
BH1600 linear roll-fed labelers are easier to
operate, change-over and maintain than larger
rotary labelers because they are less mechanically
complicated. The simplicity of the linear roll-fed
design, and the smooth operation of B & H’s
patented Constant Velocity Starwheel System,
drive this important advantage. BH1600 labelers
also have a substantially smaller footprint than
rotary labelers which saves valuable floor space.
For customers that already own and operate one
or more BH1600 labelers, adding a new BH1600
reduces switching costs because change parts and
a majority of spare parts are compatible.
BUILT TO LAST
Unlike other low-priced labelers, the BH1600
does not cut corners on key machine components.
Their durability starts with a rugged, welded, and
stress-released frame which minimizes vibration
and provides a precisely engineered platform which
supports the precise alignment of key machine
components. Stainless steel enclosures, cabinets
and labeler table tops resist corrosion, even in wet
environments, and contribute to the long useful life
of this popular line of labelers.
Rapid Changeover (RCO ®
) change parts and
B & H’s constant velocity starwheel system are
standard equipment.
NICELY EQUIPPED, NOT STRIPPED
The BH1600 also does not cut corners on
standard features. Components that are
upcharge options on other low priced labelers are
standard features on a BH1600. For example,
a servo driven registration control system is
standard equipment on a BH1600. A built-in air
conditioner for the BH1600 electrical cabinet is
also standard equipment. Take time to compare,
and the value offered by the BH1600 makes it
one of the smartest buys in labeling equipment.
DESIGNED WITH THE OPERATOR IN MIND
The touch screen interface of the operator
control station combined with B & H’s patented
constant velocity starwheel system simplifies
machine set-up. The touch screen displays
feature easy system navigation and password
security, and dedicated screens are provided for
container and label parameters, alarm history,
and system troubleshooting. Together these
features help the operator get and keep the
labeler running.
BH1600 HIGHLIGHTS
---------------------------------------------------------
• Everyday production speeds of 100 to
350 cpm
• Patented constant velocity starwheel system
provides smooth, efficient container
handling
• Durable and dependable operation with a
long useful life
• Small footprint minimizes expensive factory
floor space requirement
• Servo driven Computerized Registration
System (CRS ®
) delivers accurate registration
control
• Rapid Change Over (RCO) change parts offer
45 minute size changeovers
• Intuitive touchscreen controls provide
secure, user-friendly operation
• Proven Theta Cutter offers dependable
performance and cutter bearing oil baths
extend the life of the cutter
• Temperature-controlled glue roller with micro-
adjust feature minimizes adhesive stringing,
even at high speeds
• Ideal for customers with an installed base of
one or more BH1600 labelers
“INNOVATION FORTHE LONG RUN
®
”
GENERAL FEATURES
CONVEYOR: straight-through conveyor configuration,
stainless steel, left hand feed
TABLETOP & LOWER GUARDING: stainless steel
UPPER GUARDING: swing out, polycarbonate doors
with safety interlocks are an available option
MAIN DRIVE SYSTEM: 3 HP AC variable speed
motor with frequency control & mechanical safety
clutch
DRIVE CHAIN: heavy duty gear chain
PLC: none; industrial PC
HOT-MELT SYSTEM: Nordson re-circulating,
continuous flow
VACUUM SYSTEM: multi-valve system with
independent controls
ELECTRONIC ENCLOSURE: NEMA 12, built-in air
conditioner
OPERATOR CONTROL STATION: PC = push
button & toggle switch controls; Registration System
= touchscreen
CHANGE PARTS: color coded, Rapid Changeover
(RCO) change parts standard
LUBRICATION: manual, centralized
CONTAINER HANDLING FEATURES
CONTAINER INFEED: patented Constant Velocity
Starwheel System for smooth container handling and
fast changeovers
AUTOMATIC LINE SPEED CONTROLS: automatic
adjustment of machine speed based on container
supply at infeed and discharge
MISSING CONTAINER DETECTION & ALARMS:
standard
ROLL-ON-PAD: fine adjustments for pitch control
LABEL HANDLING FEATURES
REGISTRATION CONTROL: CRS ®
, Computerized
Registration System
WEBTRACKER: available option
LABEL ROLL STANDS: single, label roll stand with
mechanical brake
LOW REEL ALARM: detects low reel status and automatic
alarm notifies operator; label countdown capability allows
operator to minimize butt-roll label scrap
BROKEN WEB SAFETY & ALARM: detects broken web
condition and automatically shuts down machine
VACUUM DRUM SAFETY & ALARM: detects missing
label on vacuum drum and automatically shuts down
machine
OPERATOR INTERFACE
ALARM SCREEN: displays current and past alarms, with
reset function
TROUBLE SHOOTING DISPLAYS: for faster problem
diagnosis
CONTAINER & LABEL SET-UP: for faster size change-
overs
AVAILABLE OPTIONS
WEBTRACKER
ROLL-ON BELT SYSTEM
SECOND ROLL STAND
UPPER SAFETY GUARDING
ELECTRICAL ROLL STAND BRAKING SYSTEM
ADDITIONAL SETS OF RCO CHANGE PARTS
CONTACT B & H FOR A COMPLETE LIST OF AVAIL-
ABLE OPTIONS
SPECIFICATIONS+
-------------------------------------------------------------
Speed Range:
With roll-on belt:
45 - 350 CPM (containers per minute)
Without roll-on belt:
45 - 200 CPM
Container Size Range*:
Container volume: 8 oz. To 3 liter
Diameter range: 1.98 - 5.70 in (47.8 - 145.5 mm)
Label Size Range*:
Length (for complete wrap):
6.5 - 18.4 in (160 - 469 mm)
Width:
1.0 - 9.5 in (25.4 - 241 mm)
Container Materials:
Plastic, glass, metal, fiberboard
Label Materials:
Paper, PP, BOPP, PVC, PE, and PS, in single and
multi-layer structures
Ambient Operating Conditions:
Temperature: 50
o
- 120
o
F (10
o
- 49
o
C)
Relative Humidity: 10 - 90%, non-condensing
Electrical:
Main voltage: 208 - 527 VAC; 3 phase; 30 amps
Control voltage: 24 volts
Air:
80 PSI (551 KPa) via 0.5 NPT;
Consumption approximately 15 CFM
Conveyor:
Straight-through, left-hand infeed, stainless steel,
left or right side transfer
Conveyor Height:
Adjustable 36.5 in to 39.0 in (927 mm - 991 mm)
--------------------------------------------------
+Specifications subject to change without notice.
* Container diameter, label length, and speed range
specifications are based on a standard machine
configuration. Applications outside of this range require
evaluation by B & H.
B & H Labeling Systems
3461 Roeding Road
Ceres, California 95307-9442
Tel: +1.209.537.5785
Fax: +1.209.537.6854
www.bhlabeling.com
PRINCIPLES OF OPERATION ----------------------------------------------------------------------------------------
Roll-fed labels are supplied from a roll in the form of a continuous web, fed in precise registration with a
printed graphic, cut in precise registration, transferred to a rotating vacuum drum, and then a hot melt
adhesive is applied to the label using a rotating glue wheel. Cut labels with adhesive are then applied to
individual containers which are rotated to complete the label application process. During this process,
containers enter the labeler via an infeed conveyor, and are then metered and separated by a rotating
feed screw and pocketed starwheel or by a rotating constant velocity starwheel. The starwheel delivers
containers to a rotating vacuum drum that transports the label from the cutter, to the glue wheel, and then
onto the container as described above. Precise label application is achieved by rolling the container across
the label-bearing surface of the vacuum drum. The labeled container then ends contact with the vacuum
drum, and it exits the labeler via a discharge conveyor.